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Daikin AGZ Trailblazer Chiller Alarms: What They Mean and How to Reset

On a Daikin Trailblazer AGZ air-cooled scroll chiller, the MicroTech controller lists each alarm by name in an active alarm list and an alarm log, and each alarm has its own trigger, action and reset rule: some clear on their own once the condition is gone, others must be cleared at the controller or by BAS command. The alarms that point most directly at a part are the sensor faults. On the AGZ-E (Daikin IOM 1206-16), a pressure sensor fault trips below 400 mV or above 4600 mV, and a temperature sensor fault below 340 Ω or above 300 kΩ. The AGZ-F (IOM 1359, R-32) uses a different list, so the two vintages are kept separate below.

How does the AGZ controller show an alarm?

AGZ-E (IOM 1206-16). The MicroTech III controller has a 5-line display, an Alarm button, a Menu button, a Back button and a push-and-roll wheel (p.95). The Alarm button opens three sub-sections: Active Alarms, Alarm Log and Event Log. A + before an entry means active and a - means cleared, and each log keeps the last 50 entries (p.92). The alarm output is on continuously for a unit fault, and cycles five seconds on and off when only one circuit has a circuit fault (p.89).

AGZ-F (IOM 1359). This vintage uses a MicroTech unit controller with a touchscreen HMI (p.22). Press the alarm icon at the top right of the HMI to open the active alarm list. The icon flashes while alarms are active, and the list shows the six highest-priority alarms. The Alarm Log screen can be downloaded as a CSV file from the Trend page (p.45).

Fault, problem, warning or event?

IOM 1206-16 names Faults, Problems and Warnings (p.89) but prints only fault alarms; events are logged separately as not "severe enough to track as alarms" (p.93). IOM 1359 gives each alarm a Type (pp.45-46). Neither manual defines the words. Our reading of the IOM 1359 tables, not Daikin's wording: Fault entries mostly shut down the unit or a circuit, Problem entries keep running with a workaround (backup pump, ignore a fan), and Warning entries mostly ignore an input.

How do you clear an alarm on an AGZ chiller?

  1. Fix the cause first. IOM 1206-16 says alarms are cleared only if the conditions that initiated them no longer exist (p.92), and most IOM 1359 reset rows read "Alarm trigger no longer exists" (pp.47-52). IOM 1206-16 also cautions that repeated manual clearing without resolving the cause "may damage the chiller" (p.93).
  2. AGZ-E keypad (p.92). Open Active Alarms and press the wheel. Edit Alm Clr, rotate it to ON and press the wheel. No password is needed. If the cause remains, Alm Clr returns to OFF.
  3. AGZ-E other ways (p.92). BAS (nviClearAlarms on LON, ClearAlarms on BACnet), or cycle controller power.
  4. AGZ-F (pp.45-53). Clear from the controller HMI or by BAS command. Auto clearing works only when no alarm that cannot be auto-cleared is active, and the controller allows no more than three auto-clears in one hour.

AGZ-E alarm list (IOM 1206-16, pp.89-92)

Level Alarm Trigger Action Reset
Unit PVM/GFP Fault PVM/GFP input open 1 s (single point power) Rapid shutdown, lockout Auto, input closed 5 s
Unit Evaporator Flow Loss No flow with pump running, or pump start timed out Rapid stop all circuits Auto first two times a day, third manual; pump-start case always manual
Unit Evaporator Water Freeze Protect LWT below freeze set point, with no LWT sensor fault active, longer than recirculation time Rapid shutdown, lockout Manual, keypad
Unit Evaporator LWT Sensor Fault Below 340 Ω or above 300 kΩ, 1 s Normal stop, lockout Manual, sensor in range 5 s
Unit Evaporator EWT Sensor Fault Same limits None Auto
Unit Outdoor Air Temperature Sensor Fault Same limits Normal stop, lockout Manual, sensor in range 5 s
Unit External Alarm Input open 5 s, set as alarm Rapid shutdown, lockout Auto, input closed
Unit Evaporator Pump #1 / #2 Failure Logic switches to the other pump Backup pump used Manual
Circuit PVM/GFP Fault Circuit input off 1 s (multi point power) Rapid stop circuit Auto, input closed 5 s
Circuit Low Evaporator Pressure Freezestat time exceeded, or below 137.9 kPa (20 psi) running, 1 s Rapid shutdown, lockout Manual, above 20 psi
Circuit High Condenser Pressure Above set point 1 s Rapid shutdown, lockout Manual
Circuit Mechanical Low Pressure Switch MLP input off 40 s while running (remote evaporator, microchannel) Rapid stop circuit Manual
Circuit Mechanical High Pressure Switch MHP input off with Motor Protection input on, 1 s Rapid stop circuit Manual, MHP input on
Circuit Motor Protection Fault Motor Protection input off 1 s Rapid stop circuit Manual, input on
Circuit Low OAT Restart Fault ("OffNbrRestarts") Three failed low OAT starts Rapid stop circuit Manual
Circuit No Pressure Change After Start No 1 psi suction drop or 5.1 psi condenser rise in 30 s (second occurrence) Rapid stop circuit Manual
Circuit Evaporator Pressure Sensor Fault Below 400 mV or above 4600 mV, 1 s; or approach below -17°F for 30 s Rapid shutdown, lockout Manual, in range 5 s
Circuit Condenser Pressure Sensor Fault Below 400 mV or above 4600 mV, 1 s Rapid shutdown, lockout Manual, in range 5 s
Circuit Suction Temperature Sensor Fault Below 340 Ω or above 300 kΩ, 1 s (electronic EXV) Normal shutdown, lockout Manual, in range 5 s
Circuit Compressor CC / EEXV Module Comm Failure Module reliability not 0 for 3 s Rapid shutdown, lockout Manual, reliability 0 for 5 s
Circuit Failed Pumpdown Pumpdown over 2 minutes Shut down circuit N/A

Partial list: the External Event, bad-input, Heat Recovery sensor and RapidRestore alarms (p.90) do not stop the unit, and the pressure Hold and Unload entries are events (p.93).

AGZ-F alarm list (IOM 1359, Tables 62 and 64)

Level Alarm Type Action Manual clear
Unit Unit PVM/GFP Fault, Evaporator Flow Loss, Evaporator Water Freeze Protect Fault Unit shutdown HMI or BAS
Unit Evaporator LWT Sensor Fault, OAT Sensor Fault Fault Unit shutdown HMI or BAS
Unit Evaporator EWT Sensor Fault Warning None n/a
Unit Evaporator Pump #1 / #2 Failure Problem Backup pump is used HMI or BAS
Unit Transformer Overtemperature Fault, Peripheral Module Comm Failure Fault Unit shutdown HMI or BAS
Unit Transformer Temp Sensor Error Problem Transformer unload ignored HMI or BAS
Circuit Circuit PVM/GFP Fault, Low Evaporator Pressure, High Condenser Pressure, Mechanical High Pressure Switch, Low OAT Restart Fault Fault Circuit shutdown HMI or BAS
Circuit Evaporator Pressure, Condenser Pressure and Suction Temperature Sensor Faults; EEXV Module Comm Failure Fault Circuit shutdown HMI or BAS
Circuit Motor Protection Fault, No Pressure Change After Start, Discharge Temperature Sensor Fault, High Discharge Temperature Fault Circuit shutdown n/a
Circuit DC Fan Fault Problem Ignore affected fan HMI or BAS

Partial list; Table 62 also has External Alarm, External Event and two bad-input warnings. The detail pages disagree with those tables on some entries: they call Evaporator LWT Sensor Fault and OAT Sensor Fault a Warning (pp.47-48), and Evaporator Pump #1/#2 Failure (p.48) and Transformer Temperature Sensor Error (p.49) a Fault. They also add Low OAT Lockout (p.49), Low Condenser Sat. Temperature (60-minute shutdown) and Low Suction SH Fault (SSH below 3°F for 5 minutes, 30-minute shutdown) (pp.51-52). AGZ-F sensor faults trip when "sensor status is other than '10'" for one second and reset when it returns to "10" (pp.47-52).

Which alarms point at a transducer or sensor?

Device AGZ-E (IOM 1206-16) AGZ-F (IOM 1359)
Suction pressure transducer WL1, WL2 (Figure 27, AGZ075-101E schematic, p.19); expected 0.4 to 4.6 V (p.53). Evaporator Pressure Sensor Fault SCP1, SCP2, ratiometric 0.5-4.5 Vdc (p.24). Evaporator Pressure Sensor Fault
Discharge pressure transducer WH1, WH2 (p.19); 0.4 to 4.6 V. Condenser Pressure Sensor Fault DCP1, DCP2, ratiometric 0.5-4.5 Vdc (p.24). Condenser Pressure Sensor Fault
Suction temperature sensor ST1, ST2 (p.19); NTC 10k, 340 to 300k Ω (p.53) SCT1, SCT2, NTC 10k (p.24)
Water and outdoor air sensors EWT, LWT, ambient: NTC 10k (p.53) EEWT, ELWT, OAT1: NTC 10k (pp.23-24)
Discharge temperature sensor Not listed DCT1, DCT2, NTC 10k (p.24)

Matching the Evaporator and Condenser Press inputs to the suction and discharge transducers is our reading of Table 23 and Figure 27, not Daikin's wording. IOM 1206-16 says pressure inputs are 0 to 5 V ratiometric sensors with a nominal 0.5 to 4.5 V range (p.55). The approach trigger exists "to prevent operation if the sensor is reading high but not out of range" (p.91). Our practical advice, not Daikin's: if that alarm returns with the signal in range, check the transducer against a gauge before replacing it.

What does the troubleshooting chart say about parts?

These rows read the same in IOM 1206-16 (pp.114-115) and IOM 1359 (pp.76-77).

Problem Possible cause Corrective step
Compressor Will Not Run Defective contactor or coil Replace
Compressor Will Not Run Liquid line solenoid will not open Repair or replace solenoid. Check wiring
High Discharge Pressure Fan not running Check electrical circuit and fan motor
Low Suction Pressure Fouled liquid line filter drier Check pressure drop across filter drier. Replace
Low Suction Pressure Expansion valve malfunctioning Repair or replace and adjust for proper superheat
Compressor Will Not Stage Up Faulty sensor or wiring Replace
Compressor Staging Intervals Too Short Faulty water temperature sensor Replace
Motor Overload Relays or Circuit Breakers Open Loose power wiring or burnt contactors Check all connections and tighten, replace contactors
Compressor Thermal Protection Switch Open Compressor mechanical failure Replace compressor

Parts involved

Component Role in this issue Where to find it
Suction pressure transducer WL1/WL2; Evaporator Pressure Sensor Fault. Neither manual gives a part number, so match yours 910153379 — Low Pressure Transducer Replacement
Discharge pressure transducer WH1/WH2; Condenser Pressure Sensor Fault. Match the number on yours 910153045 — High Pressure Transducer
Suction temperature sensor ST1/ST2; Suction Temperature Sensor Fault. The title does not name an AGZ model 910121228 — Suction Line Temp Sensor
Water and outdoor air sensors EWT, LWT and OAT sensor faults Daikin Parts for Daikin Chillers
High pressure switch, contactors, fan motors, EXV, modules MHP, Motor Protection, DC Fan and module comm alarms; model-specific Daikin Parts for Daikin Applied

Scope: This article covers Daikin IOM 1206-16 (Trailblazer AGZ, E vintage, 30 to 241 tons, HFC-410A, MicroTech III, September 2022) and IOM 1359 (Trailblazer AGZ, F vintage, 30 to 245 tons, R-32, January 2024). Values from one vintage do not carry over to the other or to other Daikin chillers. The products above are examples listed by their live titles, not a fit confirmation.

Before you order

Read the model and serial number from the nameplate and confirm whether the unit is an E or F vintage. Daikin Applied and McQuay numbers often refer to the same part; see Daikin Applied, McQuay and Daikin-McQuay part numbers. For water-cooled screw chillers, see Daikin MicroTech III Evaporator Flow Loss and Freeze Protect Alarms. Or contact us at help@totalhvacparts.com or 302-219-4994 with the model, serial number and exact alarm text to confirm fit.

Frequently Asked Questions

How do I clear an alarm on a Daikin AGZ Trailblazer chiller?

On the AGZ-E, press the Alarm button, open Active Alarms and set Alm Clr to ON (IOM 1206-16, p.92); BAS commands and a controller power cycle also clear alarms. On the AGZ-F, clear from the HMI or by BAS command. On the AGZ-E, an alarm clears only once its trigger is gone (p.92).

What does Evaporator Pressure Sensor Fault mean on a Daikin AGZ chiller?

On the AGZ-E, the suction transducer signal is below 400 mV or above 4600 mV for one second, or the evaporator approach is below -17°F for 30 seconds; the circuit shuts down and locks out (IOM 1206-16, p.91). On the AGZ-F, the sensor status is other than "10" (IOM 1359, p.52).

Why does my Daikin AGZ chiller keep tripping on Evaporator Flow Loss?

On the AGZ-E, a flow loss with the pump running auto-resets the first two times in a day and the third needs a manual reset (IOM 1206-16, p.89). Our practical advice, not Daikin's: if the chiller restarts twice and then stays off, check the flow switch, pump and strainer before clearing it again.

Sources

Air-cooled chillers involve high voltage, pressurized refrigerant and rotating fans. Service should be performed only by qualified refrigeration personnel, following the Daikin manual for your unit and your facility's lockout/tagout procedures.

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